SWATS+ Physical Water Treatment (PWT)

Chemical-free physical water treatment solution for water-cooled chiller systems

SWATS+ combines electromagnetic scale removal (EMF) with copper-silver ionization (CSI) to keep cooling tower and chiller condenser water clean and biologically safe—with a live water quality dashboard so you can see the effect, not just hope for it.

No chemical dosing, handling and discharge of chemicals from blowdown water.

THE challenge

Chemical-only condenser water treatment has a ceiling

Chillers and cooling towers are typically the largest energy consumer in a commercial and industrial building. Scale and biofilm on condenser tubes and cooling tower infill act as insulation — the dirtier the surface, the harder the compressor has to work to hit the same set-point temperature.

Traditional chemical programmes manage this with a careful balance of scale inhibitors, corrosion inhibitors and biocides. But that balance has limits: past roughly 4–8 cycles of concentration, the chemistry becomes unstable or uneconomical, forcing blowdown that undoes any water savings. Push harder on one dimension — energy, water, microbial control, discharge compliance, asset protection — and another usually gives way.

SWATS+ was built to remove that trade-off entirely, by treating the water physically instead of chemically.

Scale forms on tube and infill surface

Biofilm colonises the rough surface of scale

Chiller tube

Heat transfer drops, chillers work harder

Corossion Risk

Corrosion risk posed a threat to system integrity

how it works

Two physical treatments, one live view of your water

SWATS+ treats the water as it flows, then shows you the effect in real time — a closed loop of prevention, protection and proof.

Swats+ diagram

SWATS+ EMF

Electromagnetic Frequency
— Scale Removal

A controlled electromagnetic field alters mineral crystallization characteristics in the water, converting dissolved hardness into non-adherent particles instead of hard, insulating scale on condenser tubes and tower infill.

  • Prevents new scale adhesion on heat transfer surfaces
  • Actively works to remove existing scale over time
  • Operates independently of dissolved solids concentration — supports 8–10+ cycles of concentration

SWATS+ CSI

Copper-Silver Ionization —
Water Sanitization

A side-stream electrolytic cell releases trace, controlled levels of copper and silver ions, using the oligodynamic effect to control bacteria — including Legionella pneumophila — algae, and biofilm.

 

  • Broad-spectrum, continuous antimicrobial action
  • No resistant biofilm formation, unlike chemical biocides
  • Trace discharge (typically <1ppm) simplifies compliance

Monitoring

Real-time water quality dashboard

In-line sensors track temperature, conductivity, pH and ORP levels continuously, replacing weekly manual sampling with a live picture of your condenser loop.

Optimisation

Data analytics and optimisation

Trend analysis flags drift before it becomes a fault, giving your team the evidence to fine-tune cycles of concentration and blowdown over time.

What it Delivers

Measurable impact across the cooling plant

Chiller energy 

Up to
0 %

reduction in chiller energy consumption

Water conservation

Up to
0 %

reduction in cooling tower blowdown water volume

Maintenance

Up to
0 %

reduction in cooling tower cleaning frequency

Assets Protection

Doubling Up

of cooling tower infill lifespan

Assets Protection

Significant

reduction of chemical corrosion risk to the cooling infrastructure

*Results vary according to existing water quality, system age and operating conditions. Figures based on field deployment data and manufacturer specifications.

Water Quality Comparison

case studies & implementation

Proven in the field

Carlton Hotel Singapore

"With the new chemical-free condenser water treatment, water quality, the 25-year-old chiller plant efficiency, and the cycle of concentration improved significantly."

— Joseph Tham, Director of Engineering, Carlton Hotel Singapore

The Problem

A 25-year-old central chiller plant on legacy chemical dosing was losing efficiency and needed monthly cooling tower cleaning, with little room to raise cycles of concentration without risking water quality compliance.

10.8%

improvement in chiller efficiency after 12 months

>3.5%

water savings from the condenser loop

from Monthly
→ Half-yearly

cooling tower cleaning frequency

Aligned with Global Sustainable Tourism Council (GSTC) performance indicators

Reduced man-hours and water spent on tower cleaning; less pressure-jet damage to infills

Advanced Manufacturing Plant

Under Non-Disclosure Agreement (NDA)

  • Continuous production
  • Zero-downtime tolerance

The Problem

Chillers and cooling towers run around the clock to support production. Any unplanned stoppage for chemical dosing issues or emergency tower cleaning risks disrupting the production schedule — and scale or biofilm building up quietly pushes up energy costs shift after shift.

4.5%

energy savings & GHG reduction in 6 months

>3%

water savings from the condenser loop

from Monthly
→ Half-yearly

cooling tower cleaning frequency

Removes chemical handling and dosing schedule from the maintenance plan

Replaces periodic water sampling and manual test, with 24/7 automated condenser water quality visibility

WHY CHOOSE SWATS+

Built to be judged on results, not on the promise of results.

Proven Technology

CSI + EMF technology with field-proven across cooling systems of various sizes.

Any Water-Cooled System

Compatible with existing cooling towers and chillers — no system replacement required.

Lower TCO, Faster ROI

Total Cost of Ownership (TCO): Removes chemical spend, dosing equipment, energy savings, maintenance reduction.

Subscription Available

SWATS+ is available on a subscription model — low upfront commitment, ongoing support.

QUESTIONS, ANSWERED

Frequently Asked Questions

SWATS+ replaces both the antiscalant and biocide programs – EMF handles scale prevention and removal, while CSI ion technology handles microbiological control, including Legionella.

No. SWATS+ PWT is installed as a side-stream system and does not interrupt your existing chiller or cooling tower operation. Once commissioned, it takes over from your chemical program with zero downtime.

  • Bacteria and Algae Control – Immediately upon SWATS+ PWT commissioning.
  • Scale Prevention – Immediately upon SWATS+ PWT commissioning.
  • Scale Removal – Typically shows visible impact and substantial chiller energy improvement within 3–6 months.

SWATS delivers EMF-based scale removal and prevention. SWATS+ PWT adds Copper-Silver Ionization for algae and microbiological control plus a real-time online water quality dashboard — a fully integrated, chemical-free treatment and monitoring system.

SWATS+ PWT is low-maintenance by design, typically requiring quarterly service. Under the subscription model, we provide ongoing support for sensor calibration and equipment functional checks.

See what SWATS+ could save on your system

Get a free assessment of your cooling tower and chiller system. No obligation, and results benchmarked against your actual load, not a generic estimate.

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